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Design Features

Engineered surface patterns to enhance heat transfer or fluid interaction.

  • Micro-textures increase surface area for rapid thermal exchange
  • Can be applied externally or internally within hollow channels
  • Suitable for both passive and active cooling systems

Textured & Structured Surfaces

Engineered surface patterns to enhance heat transfer or fluid interaction.

  • Micro-textures increase surface area for rapid thermal exchange
  • Can be applied externally or internally within hollow channels
  • Suitable for both passive and active cooling systems

Thin Hollow
Tubes

Electroformed channels with controlled wall thickness for lightweight, high-performance fluid or gas transfer.

  • Continuous hollow shapes with no welds or joins
  • Custom geometry for tight integration into components
  • Precise wall thickness control for tuned heat transfer or flow characteristics

Conformable Structures

Electroformed parts that follow complex 3D curves for maximum integration.

  • Wraps around existing assemblies without additional mounting structures
  • Reduces space claim in tightly packaged systems
  • Ideal for integrating cooling into aerodynamic or structural surfaces

Textured & Structured Surfaces

Engineered surface patterns to enhance heat transfer or fluid interaction.

  • Micro-textures increase surface area for rapid thermal exchange
  • Can be applied externally or internally within hollow channels
  • Suitable for both passive and active cooling systems

Patterned Deposition

Precision-controlled metal deposition for functional or decorative surfaces.

  • Printed patterns for targeted material placement and weight reduction
  • Masks enabling micron-scale accuracy for RF, optical, and fluidic applications

Functionally Graded Materials

Gradual changes in thickness or composition within a single part to optimise performance.

  • Thicker where structural strength or wear resistance is needed
  • Thinner where weight savings matter most
  • Enables impact-resistant edges without unnecessary mass in low-load areas

Complex Seamless geometries

Electroforming allows for continuous structures with no welds or joints

  • Small hollow channels and enclosed cavities without machining access
  • Complex internal and external forms impossible to produce with conventional methods
  • Improved integrity and reliability compared to assembled parts