Manufacturing capabilities

Scalable, automated electroforming — from prototype to high-volume production.

At Ultima Forma, we combine precision engineering with automated manufacturing to deliver complex electroformed components at scale.
Our production lines are designed for repeatability, efficiency, and flexibility, ensuring every part meets the same high standards - from the first prototype to full production.

Robotic Linear Line

Automated, reliable, and repeatable production.

Our robotic linear line is designed for the high-quality manufacture of small-to-medium (<500mm) components, with minimal manual handling.

Fully automated transfer between process stages ensures consistent deposition, reduced variability, and shorter cycle times.

Key strengths:

  • Automated part movement and monitoring for precision and repeatability

  • Scalable throughput for both prototyping and volume manufacture

  • Fully integrated process control for uniform thickness and composition

What this means for customers:

  • Faster turnaround and fewer production defects

  • Reliable, traceable quality

  • Lower cost per part through automation efficiency

AMELE High Rate Line

The AMELE electroforming line is a unique high rate process system designed for continuous, high-throughput production.
Multiple components can be processed simultaneously, achieving efficiency and precision without compromising quality.

Key strengths:

  • Multi-station design for parallel part production

  • Tight control of deposition parameters for consistent results

  • Suitable for complex 3D geometries and functionally graded parts

What this means for customers:

  • Economical scaling for large orders

  • Consistent quality across high volumes

  • Flexibility for bespoke designs at production speed

Reel-to-Reel Electroforming

Continuous production of precision foils and patterned structures.

Our reel-to-reel capability supports the high-speed manufacture of thin electroformed foils and patterned materials, ideal for lightweight and high-precision applications.

Key strengths:

  • Continuous strip processing for high-volume output

  • Micron-level control of thickness and pattern accuracy

What this means for customers:

  • Efficient, scalable production for fine-feature materials

  • Consistent quality across long runs

Scalable, Proven, and Ready

Whether you’re developing a new concept or scaling to mass production, Ultima Forma’s manufacturing capability provides a clear path from idea to industry.


Our automation ensures faster delivery, lower cost, and reliable repeatability across every batch.

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